Dionecho

Client

coventry University

Timeline

12 weeks

Service

Case study
rESEARCH · uSER CENTERED Design · pRODUCT DESIGN
rESEARCH · uSER CENTERED Design · pRODUCT DESIGN
rESEARCH · uSER CENTERED Design · pRODUCT DESIGN
rESEARCH · uSER CENTERED Design · pRODUCT DESIGN
rESEARCH · uSER CENTERED Design · pRODUCT DESIGN
rESEARCH · uSER CENTERED Design · pRODUCT DESIGN

SEnsory focused Design

Challenge

Dionecho was a university project that I designed from start to finish, following a structured design timeline. Through research, ideation, and prototyping, I developed Dionecho to enhance music enjoyment with synchronized auditory, visual, and aromatic stimuli, creating an immersive and accessible experience for all users, including those with physical limitations.

Goal

The nomenclature "Dionecho" draws inspiration from the Greek deity associated with pleasure and festivities, Dionysus, and is coupled with the evocative term "echo," encapsulating the essence of its multisensory allure.

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developement
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fINal design
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Production and Features of the SM Casing

The SM casing undergoes meticulous fabrication via the injection moulding technique. To accommodate the stylish aluminium panels, it is crafted in two distinct sections. The lower casing is a receptacle for various internal components, featuring extruded clips along its base. These clips are strategically designed with a 3-degree draft angle, facilitating smooth lip injection during assembly. Additionally, small apertures have been integrated into the casing's wall to facilitate seamless integration of the clips. Furthermore, the casing incorporates bosses, strategically positioned to facilitate precise screw alignment and installation.

Design and Manufacturing Features of the SM Casing

The exquisite design of the SM Casing features meticulously crafted beveled edges, resulting in significant draft angles of approximately 20 degrees for the two injection-molded pieces. These generous draft angles play a pivotal role in ensuring effortless ejection from their respective molds, enhancing manufacturing efficiency.
Moreover, the side panels of the SM Casing are intricately injection molded from the base of the structure. Incorporating a refined engineering approach, these panels boast a subtle 2-degree draft and a carefully calculated 0.5 mm clearance to seamlessly accommodate their corresponding interlocking components, fostering impeccable alignment and assembly precision.

Heating Element Composition and Manufacturing Methodology

Within the heating element, copper tubes envelop an immersion heater, forming a robust metal cylinder via the meticulous process of sand casting. While the primary metal employed is aluminum, sustainable practices dictate the incorporation of scrap metals like tin and iron wherever possible, ensuring both efficiency and environmental responsibility in the manufacturing process.

Manufacturing Process and Design Features of the Lighting Component Casing

The production of the lighting component casing involves the creation of two key components through injection molding: the main casing and the interlocking side panel.

The inclusion of beveled edges in the lighting component casing results in a notable draft angle of 16 degrees, a design feature critical for facilitating seamless demolding during manufacturing.

Additionally, structural support within the lighting component casing is provided by two internal walls traversing the piece. Notably, these walls are not entirely linear; rather, their underside is carefully designed to incorporate a 5-degree draft angle. This intentional design element optimizes the manufacturing process, ensuring efficient production and assembly of the lighting component casing.

Intergration and Assembly

An adhesive is applied to secure the underside of the subassembly in place. The window pane is meticulously crafted through injection molding using clear acrylic material. Its design features a distinctive lip, strategically incorporated to serve as a bonding area for Methyl methacrylate adhesives. This adhesive facilitates the seamless joining of the pane's surface to the LC Casing, ensuring a secure and visually cohesive integration within the overall assembly.

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